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Encyclopedia of Laser Physics and Technology

Beam Profilers

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Definition: devices for measuring the intensity profile of a laser beam

A beam profiler (or beam analyzer) is a device which can measure the whole optical intensity profile of a laser beam, i.e., not only the beam radius but also the detailed shape. Beam profilers are used in various ways; a qualitative impression of a beam profile can help during alignment of a laser, whereas measurements of the beam radius at different locations along the beam axis (the caustic) allow one to calculate the M2 factor or the beam parameter product, quantitatively characterizing the beam quality. Beam quality monitoring can be important, e.g. in material processing; the quality of, e.g., drilled holes may be achieved more consistently if the beam quality is monitored.

Camera-based Beam Profilers

Many beam profilers are based on some type of digitizing camera. For the visible and near-infrared region, CMOS and CCD cameras are the most common. CMOS devices are less expensive, but CCDs generally have a better linearity and lower noise. A resolution (given by the pixel size) of the order of 5 μm is possible with both CCDs and CMOS cameras, so that the beam radius may be as small as 50 μm or even less. The active area may have dimensions up to several millimeters, so that rather large beams can be handled.

Different wavelength regions require different sensor types. Silicon-based sensors are a good choice for wavelengths up to roughly 1 or 1.1 μm, whereas InGaAs-based detectors can be used up to ∼1.7 μm. For still longer wavelengths, e.g. for the beam characterization of CO2 lasers, pyroelectric cameras are suitable. These are rather expensive. Their comparatively poor sensitivity may not be a disadvantage, given the high output power of such lasers. The moderate spatial resolution means that more space is required for a complete M2 measurement, because a tight focus cannot be made, so that the Rayleigh length becomes long.

When used with narrow-linewidth laser radiation, camera-based systems are particularly sensitive to artifacts caused by the high temporal coherence. A careful optical design (without windows, causing parasitic reflections) is required for suppressing such artifacts and/or for eliminating their effects on the measured data.

Cameras are very light sensitive – often much more than required. The laser beam then has to be attenuated (see below) before hitting the camera. Some imaging optics (e.g. beam expanders or beam reducers for expanding the range of allowed beam radii) may also be used, so that the camera records a beam profile as it occurs at some other location (the imaged plane). This also allows good shielding against ambient light. However, the optics should not, of course, introduce excessive aberrations.

The recorded beam profile may be displayed on a computer screen, possibly together with measured parameters such as beam radius, beam position, ellipticity, and statistical information, or Gaussian fits.

Scanning Beam Profilers Based on Slits, Knife Edges, or Pinholes

There are also beam profilers available which scan a beam profile with one or several pinholes, with a slit, or with a knife edge. In any case, some structured mechanical part (which is often fixed on a rotating part) is quickly moved through the beam, while the transmitted power is recorded with a photodetector and some electronics. A computer (a PC or a built-in microprocessor) is used to reconstruct the beam profile from the measured data and to display it on a screen.

The spatial resolution of scanning systems can be as high as a few micrometers, or even close to a single micrometer (particularly for scanning pinholes or slits), suitable for the characterization of rather small beams. An important advantage of the concept of scanning is that the photodetector used does not need to have a spatial resolution, so that detectors for very different wavelength regions can easily be used. Also, it is easier to obtain a large dynamic range, compared with, e.g., a camera. The powers which can be handled may range from microwatts to watts. Beam attenuation before the detector is easily achieved, because the required optical quality is much lower than that for a camera system.

Scanning beam profilers, particularly those based on a slit or a knife edge, are most suitable for beam profiles which are not too far from Gaussian, because the recorded signal is usually integrated in one spatial direction, so that the reconstruction of complicated (more structured) beam shapes is not perfect.

Some scanning beam profiler can also be used for pulsed laser beams such as those from Q-switched lasers. However, this works only for high enough pulse repetition rates; note that the minimum repetition rate may depend on the beam diameter.

Important Issues to Observe

Various requirements need to be assessed when selecting a beam profiler for a particular application:

Beam Attenuation

In many cases – particularly for camera-based systems –, it is necessary first to attenuate the power of a laser beam before sending it into the beam profiler. Some systems use an optical attenuator (e.g. a wedged neutral-density filter) in transmission; the weak reflection e.g. from a high-quality glass plate may also be utilized.

Although attenuation may appear as a trivial task, inappropriate methods can cause a number of problems. Some examples are:

Aspects of convenience may also matter. Obviously, it is helpful if the electronics can take into account the currently used attenuation factor.

See also: laser beams, beam quality, M2 factor, beam parameter product

Categories: metrology, photonic devices

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