Laser Diode Modules
Author: the photonics expert Dr. Rüdiger Paschotta
Definition: modules containing diode lasers, and possibly also some optics, cooling devices, electrical elements, etc.
Categories: photonic devices, laser devices and laser physics
DOI: 10.61835/kmv Cite the article: BibTex plain textHTML Link to this page
Laser diodes are often used in the form of laser diode modules, i.e. packages which contain one or several laser diodes, in most cases combined with some optics and electronics. Such modules are much easier to use than bare laser diodes, as they serve a number of functions, as explained in the following. The optical output is either into free space – typically as a collimated beam, through a connected fiber or with a fiber connector.
Beam Shaping
For a laser diode module with free-space output, some optics (e.g. consisting of collimating lenses, micro-optics, and anamorphic prism pairs) can be used to shape the output beam, e.g. in order to obtain an approximately circular (or sometimes elliptical) beam with small divergence. Such a collimated beam can be more easily transmitted over some distance and more efficiently coupled to an optical fiber.
Important parameters e.g. for collimated outputs are the beam radius and beam divergence angle in both directions, the beam quality factor <$M^2$> and some measure for the beam pointing fluctuations (or the possible beam direction change during the warm-up time).
Other modules for specialized applications offer certain beam shapes, e.g. that of a line, a cross, an open circle, or a square.
Fiber Coupling
Some laser diode modules are fiber-coupled, i.e., directly launch the generated light into an optical fiber (“pig-tailed” laser diodes). For limited optical power, this may be a single-mode-fiber, which might even be polarization-maintaining, as the output is often linearly polarized. Otherwise, multimode fibers are common, and are the only option at high power levels.
Power and Wavelength Stabilization
The output power may be stabilized with an internal feedback loop with a monitor photodiode (often built into the actual laser diode). Some modules are very carefully stabilized to achieve a small relative intensity noise.
There are wavelength-stabilized modules, e.g. using passive stabilization with frequency-filtered optical feedback, or just temperature stabilization (see below). The output wavelength may drift somewhat more during the warm-up time after switching on the module.
Power Modulation
In some cases, the built-in electronics have an input for power modulation. Others are meant for continuous-wave operation with constant power only.
Pulse Generation
It is possible to obtain nanosecond or even picosecond light pulses from laser diode modules. For example, there are gain-switched modules with integrated driver electronics – which is important as very short electrical connections should be used for that mode of operation. In other cases, one uses quasi-continuous-wave operation with much longer pulse durations.
Wavelength Conversion
There are green laser diode modules with an internal frequency doubler. Such a module may contain an amplified single-mode laser diode and a nonlinear waveguide, for example.
Electrical Connections
A laser diode module may contain not only simple connections to the pins of the laser diode, but also additional electronic circuits, e.g. for protecting the laser diode against electrostatic discharge (ESD protection), wrong poling and too high operating voltages. Power stabilization (see above) and/or power monitoring is another possibility, also electronics for gain switching.
A module can often be operated directly with a battery or with an unstabilized power supply.
The module case may also provide effective shielding against external electromagnetic influences, which might otherwise affect the drive current and output power.
Cooling and Temperature Stabilization
For high powers, a laser diode module can facilitate the cooling, e.g. by offering a metallic surface which can easily be mounted on a cooler.
Temperature stabilization is also important for low-power diode modules, since the junction temperature influences the emission wavelength. A thermoelectric cooler (TEC) may also be included, often with a feedback system to stabilize the diode temperature. This leads to a more stable output wavelength and output power.
Applications
Applications of laser diode modules include precise pointing and alignment of optical elements, printing and imaging systems, displays, bar code scanning, optical data storage, optical sensors, pumping of solid-state lasers, free-space optical communications, and medical applications (e.g. photodynamic therapy, ophthalmology).
Many modules are used as OEM laser modules, i.e., integrated into larger devices by a manufacturer who does not want to deal with various details of the laser diodes.
There are also laser pointers, which can be considered as laser diode modules with integrated batteries, normally used as hand-held devices.
More to Learn
Encyclopedia articles:
Suppliers
The RP Photonics Buyer's Guide contains 103 suppliers for laser diode modules. Among them:
Frankfurt Laser Company
Laser diode modules from Frankfurt Laser Company are easy to use plug-and-play laser systems suitable for a wide range of military, industrial and medical applications.
Suited for pointing and target designation, spectroscopy, measurement equipment, laser display, printing, biomedical, patient positioning, material processing, laser show, alignment and positioning of materials including garments, cloth, paper, wood, stone and metal.
Edmund Optics
Edmund Optics offers a wide range of diode laser modules, containing diode lasers or diode-pumped solid-state lasers.
QPC Lasers
QPC Lasers manufactures fiber-coupled diode laser modules with the highest powers and brightness in the industry at wavelengths ranging from 780 to 2000 nm.
Products range from sub-watt single-mode PM fiber coupled diodes for LIDAR and communications to multi-mode fiber-coupled modules with outputs in the hundreds of watts for medical, materials processing and pumping applications. Optional features include Brightlock monolithically spectrally stabilized diodes for unmatched linewidth and spectral control.
Sheaumann Laser
Sheaumann Laser offers various kinds of diode laser modules. The SheauPac Signature Package with its proprietary design withstands extreme temperature and vibration conditions as often encountered in military, industrial and space applications. The 2-pin package lasers have hermetically sealed fiber-coupled packages. There are also various butterfly (7-pin and 14-pin) packages available, and our High Heat Load (HHL) packages.
CSRayzer Optical Technology
CSRayzer offers a wide range of diode laser modules, containing diode lasers or diode-pumped lasers with fiber pigtail or free-space output.
Advanced Photonic Sciences
APS’ new Cool Photons Module is a robust water-cooled assembly that allows easy setup and operation of high-power laser diodes, while also providing cooling and temperature monitoring. Compatible diodes can be found on APS website under high power visible laser diodes.
Monocrom
Monocrom has developed extended lifetime diode-based lasers for dermatology and aesthetics applications with different levels of integration, from laser stacks up to plug & play modules. We provide also electronics and optics for laser dermatology giving the option of fiber coupling, too. Our company exclusive, solder-free laser bar Clamping™ technique ensures the optimal treatment of laser bars, obtaining high power efficiency and extended lifetime.
Monocrom is an OEM manufacturer. but also offering standard products in short lead time. We adapt to customers needs with a high degree of flexibility and versatility for their developments.
We cover other applications not mentioned here. Tell us about your medical application, and we will provide the right laser technology for it.
Focuslight Technologies
Focuslight Technologies produces a wide range of high power diode lasers, including packaged lasers (laser diode modules). Free-space emitting packaged diode stacks are available, also fiber-coupled modules, based on diode bars or on single emitters.
There are also specialized laser diode modules for medical and aesthetic applications like fat reduction and laser hair removal.
Lumibird
Lumibird manufactures a wide range of laser diodes and laser diode modules. Our offering includes QCW diode stacks, CW laser diode modules, fiber coupled QCW diode stacks, short pulse laser diode illuminators, as well as high brightness diode source, IALDA, and pulsed power supply drivers for QCW diodes.
AMS Technologies
AMS Technologies is a leading supplier of laser diode modules for a wide variety of wavelengths and optical output powers:
- fiber pigtailed laser diode (LD) modules
- fiber-coupled single emitter LD modules
- compact fiber-coupled LD modules, built-in LD driver electronics and TEC cooler
- free space LD modules in miniature and larger form factor, built-in LD driver and TEC cooler
- ultra-stable LD modules, fiber-coupled or free space
- dual- and triple-wavelength combiners, also with visible RGB wavelengths
- fiber optic multi-wavelength LD modules with two or up to four temperature-controlled LDs
- fiber-coupled multi-single emitter LD modules
- fiber-coupled LD modules with single/multiple LD bars and output power ranges of ≤40 W, 25–120 W or 40–350 W
Schäfter + Kirchhoff
Schäfter+Kirchhoff offer various laser line generators, laser focus generators or laser diode collimators. You can select them easily using our product configurator.
Sacher Lasertechnik
Sacher Lasertechnik offers industrial laser diode modules together with computer-controlled laser drivers. Emission wavelengths between 375 nm and 2800 nm are possible.
TOPTICA Photonics
TOPTICA offers various tunable diode laser modules. The combined spectral coverage is from 190 nm to 3500 nm, powers up to 4 W (TA), mode-hop-free tuning up to 110 nm (CTL).
TOPICA’s high-performance diode lasers are the ultimate choice when looking for a high-performance, ultra-reliable OEM diode laser system.
RPMC Lasers
Serving North America, RPMC Lasers offers one of the widest wavelength selections of laser diode modules available ranging from the UV through the LWIR. Our multimode and single-mode diode laser modules are available with output powers from 1 mW up to 5 W, with narrow linewidth options, in fiber-coupled, free-space, OEM, and turnkey configurations for a wide range of applications. Standard and custom options available. Let RPMC help you find the right laser today!
CNI Laser
CNI has developed compact laser diode modules with spot, line, cross or fiber-coupled output. Typical features are small size, high compatibility, cost-effectiveness and easy integration into instruments and OEM equipments. Many output wavelengths are offered.
HÜBNER Photonics
HÜBNER Photonics offer diode laser modules with fully integrated electronics, allowing for rapid power modulation (rise time <2.5 ns). They are available with emission wavelengths between 375 nm and 975 nm, free-space or fiber coupled output, and output powers between 50 mW and 400 mW.
Lumics
The Lumics LuOcean diode lasers are ideal for OEM integrators aiming to develop state-of-the-art end-user laser systems, featuring single emitters with a very long service life and up to four different wavelengths. Users can choose from a wide range of wavelengths, including 670 nm, 760 nm, 785 nm, 808 nm, 890 nm, 915 nm, 940 nm, 975 nm, 1064 nm, 1470 nm, and 1940 nm with custom wavelengths and specifications available upon request. The modules can be configured to match the customers power requirements. Optional enhancements such as temperature, fiber and power monitor sensors and pilot beams further extend the module's capabilities.
Bright Solutions
Bright Solutions offers the BDL and BFD – fiber-coupled diode laser modules:
- up to 200 W cw (or 400 W quasi-cw) in a 200-μm core fiber
- flat top beam profile
- integrated TE cooler, current and temperature controller
- optional fiber sensor
- pulsed models are available
They are used e.g. for pumping of solid-state and fiber lasers, material processing or illumination.
AeroDIODE
SHIPS TODAY: AeroDIODE offers fiber-coupled laser diodes as turn-key modules emitting between 520 nm and 1650 nm as stock items or associated with a CW or pulsed laser diode driver. They are compatible with our high speed nanosecond pulsed drivers or high power CW drivers with air cooling for the multimode high power laser diode versions.
The single mode laser diodes (either Fabry–Pérot or DFB laser diode) can reach high power in nanosecond pulse regime up to 500 mW. These turn-key diode & driver solutions are optimized for single-shot to CW performances with pulse width lengths down to 1 ns. The laser diode precision pulses are generated internally by an on-board pulse generator, or on demand from an external TTL signal. Many multimode versions are available with CW emission up to 300 W in a 200-µm core multimode fiber or up to 250 W in a 135-µm core fiber or 160 W in a 105 µm core fiber.
See also our tutorial on fiber-coupled laser diodes.
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