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Plastic Optical Fibers

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Acronym: POF

Definition: optical fibers made of polymer materials

German: optische Plastikfasern

Category: fiber optics and waveguides

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Plastic optical fibers are optical fibers made throughout of polymer materials. Both the fiber core and the cladding consist of polymers, not only some buffer coatings and jackets. While plastic optical fibers can by far not reach the performance of glass fibers in various respects such as propagation losses and data transmission capacity, they are mechanically more robust and allow for cheaper fiber-optic solutions in some application areas. A typical application is short-range optical data transmission e.g. within industrial environments, homes and cars, where the simpler handling and greater robustness are beneficial, whereas the higher propagation loss is acceptable. POF are also used for illumination purposes, where they distribute light which is generated e.g. with light-emitting diodes.

PMMA (acrylic), polystyrene and polycarbonates are often used for cheap fiber-optic mass applications. As a typical example, a POF may have a PMMA core surrounded by a fluorinated cladding, having a lower refractive index. Alternatively, the core may be doped with some index-raising agent. For high data rates, however, certain perfluorinated polymers such as poly(perfluoro-butenylvinyl ether) are preferred, as they exhibit much lower propagation losses and can be operated at longer wavelengths, where transmitters and receivers as developed for glass fibers can be used. Even with such PVBVE fibers, for example, the propagation losses are typically still of the order of 50 dB/km, i.e., several orders of magnitude higher than for glass fibers.

A relatively novel and not yet widely used development is that of photonic crystal fibers realized with plastic materials.

Fabrication of Polymer Fibers

Plastic optical fibers can be drawn from preforms in a similar process as often used for silica fibers, only with a much lower temperature (e.g. 200 °C) of the preform. The preform may be fabricated starting with a hollow tube of the cladding material, which is then filled with a liquid mixture of the monomer and some reactive agents for polymerization of the core. Alternatively, a dopant may be applied to the inner surface of the tube and diffused into the material, and later on the tube is collapsed. Such processes can be tuned to obtain a variety of refractive index profiles.

An alternative to preform-based method is the use of extrusion processes. Such techniques have originally been used for step-index PMMA fibers, but there also variants for perfluorinated materials. Even though only two different polymer materials are fed into the extruder, gradient-index designs can be realized by employing a carefully controlled diffusion process.

Comparison with Glass Fibers

Plastic optical fibers strongly differ from glass fibers in various respects:

Optical data transmission with plastic optical fibers is expected to find an expanding volume of applications in consumer markets (e.g. home networks), the automotive and aircraft industry. Illumination is the other important application area, which profits from the rapid improvement of light-emitting diodes.

See also: fibers, multimode fibers, fiber optics
and other articles in the category fiber optics and waveguides

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